Improving Profitability Through Green Manufacturing by Hillis, DuVall

Description: Improving Profitability Through Green Manufacturing Creating a Profitable and Environmentally Compliant Manufacturing Facilityby David R. Hillis, J. Barry DuVall ISBN-13: 9781118111253 ISBN-10: 117293652 Publisher: Wiley Binding: Hardcover Publication Year: 2012 Condition: Very Good – excellentContents:Preface Acknowledgments 1 Manufacturing Introduction Manufacturing Sequence Product Life Cycles—There's More Than One Life Cycle Analysis Potential for Waste and Value Added in Manufacturing Vertically versus Horizontally Integrated Manufacturing Waste and Its Unexpected Sources The First Source of Waste The Second Source of Waste The Third Source of Waste A New Product—First Phase for Waste Reduction Existing Products—Second Phase for Waste Reduction Regeneration Life Cycle of the Manufacturing Facility Creating a Classifi cation System for a Compliant and Profitable Manufacturing System Summary Selected Bibliography 2 Building A Decision-making Model Introduction Industrial Production and Manufacturing Classifying Manufacturing Industries Major Product Groups from NAICS Material Stocks Major Material Families Basic Process Classifications Forming Processes Separating Processes Joining Processes Conditioning Processes Finishing Processes Design Template for Classifying Manufacturing Processes It All Began in Sally's Garden The Analysis Next Steps Selected Bibliography 3 Environmental Regulations, Standards, and Profitability Introduction Organizing to Comply—The Management Foundation Formalizing the Management Approach—The ISO Standards ISO 14000 Series of Standards Overview of Major Environmental Regulations Clean Air Act Overview Clean Water Act Overview Solid and Hazardous Waste Management Overview Summary—Compliance Can Mean Profits Selected Bibliography 4 Case Studies Introduction Case Study 1 Introduction Waste Minimization Programs Reuse and Recycling Activities in the Office Reduction and Reuse of Packaging Comment Case Study 2 Introduction The Study and Methods Used Conclusion Comment Case Study 3 Introduction Description of the Manufacturing Operation Manufacturing Operations and Sequence Steps Taken to Lessen the Environmental Impact of the Manufacturing Facility Material Waste Reduction Resource Reduction Methods the Company Uses to Identify and Make Improvements Summary Comment Case Study 4 Introduction Manufacturing Operations and Sequence Steps Taken to Lessen the Environmental Impact of the Facility Methods Used to Make Improvements Examples of Waste Reduction Comment Case Study 5 Introduction Singapore Packaging Agreement The “Three Rs” Approach to Solid Waste Minimization Comment Conclusion Selected Bibliography 5 An Overview Of Tools Used To Improve Manufacturing Operations Introduction Waste Reduction: The Profi table and Compliant Process Chart—A Collaborative Tool for Both Groups and All Functions Training and Development Operator Self-Control Culture Change Manufacturing Engineering and Operations Lean Manufacturing Kaizen Pareto Principle Process Control Certified Management Systems Design of Experiments Poka-Yoke Finding the Root Cause of a Problem Fishbone or Ishikawa Diagram Situational Awareness Product Design Design for Assembly Human Resources The Life Cycle A Just-in-Time Workforce Summary Selected Bibliography 6 The Facility Introduction Making a Building That Can Be Regenerated Plant Location Sustainable Design A Sustainable Building Construction Sequence Life Cycle and Life Cycle Cost Analysis Cost Analysis Software The eQUEST® Program The eVALUator Program Building for Environmental and Economic Sustainability Energy Star Energy Management Program Steps to Establish an Energy Management Program International Standards for an Energy Management System Leadership in Energy and Environmental Design Summary Selected Bibliography 7 Applying The Profitable And Compliant Process Chart Introduction PCPC Worksheets Using the Data Collection Worksheets Step 1: Material Selection Step 2: Process Identifi cation Step 3: Outsourcing Manufacturing Processes Summary Industrial Applications of the PCPC Application 1: Avionic Systems, Incorporated Comment Application 2: American Automotive Corporation Comment Application 3: NAVAC Logistics Center Comment Application 4: Custom Machine Builders Comment Observations Constructing the Virtual PCPC Conclusion Selected Bibliography Glossary Index mySku 4455

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